Complex automation of production

Comprehensive production automation is an innovative approach to optimizing all stages of the technological process in the oil and gas industry. This service is aimed at creating a unified automated control system that covers all aspects of production: from extraction to processing of oil and gas. The implementation of such a system allows for a significant increase in production efficiency, product quality, reduction of operational costs, and improvement of work safety.

Complex automation of production

Service and installation

The comprehensive production automation service includes:

  1. Analysis of existing production processes and development of an optimal automation strategy.
  2. Design and implementation of automated process control systems (APCS).
  3. Integration of various subsystems into a unified management network.
  4. Implementation of quality monitoring and control systems.
  5. Optimization of energy consumption and resource use.
  6. Implementation of safety and emergency response systems.

Key service advantages:

  • Individual approach to each project, considering the specifics of production.
  • Use of advanced technologies and equipment from leading global manufacturers.
  • Possibility of phased automation implementation with minimal impact on current production.
  • Personnel training and continuous technical support.

Usage

Comprehensive automation is applied at all stages of oil and gas production:

  • In oil and gas exploration and extraction processes.
  • At hydrocarbon transportation and storage facilities.
  • In oil refineries and gas processing plants.
  • In distribution and sales systems for petroleum products and gas.

Main functions:

  • Automatic control of technological processes.
  • Collection and analysis of equipment operation data.
  • Optimization of production operation modes.
  • Prediction and prevention of emergency situations.
  • Ensuring production compliance with environmental standards.

Equipment Production

Both standard equipment from leading manufacturers and custom-developed solutions are used to implement comprehensive automation projects. Production of specialized equipment includes:

  • Design and development of automation schemes.
  • Manufacturing of control and monitoring cabinets.
  • Programming of industrial controllers and operator interfaces.
  • Equipment testing and debugging.

Production timelines depend on project complexity and can range from 1 to 6 months. Modern design methods (CAD/CAM systems), surface mount technology for electronic components, and automated testing are used in production.

Installation and Maintenance

The process of installing and setting up automation systems includes:

  1. Preparing the site for equipment installation.
  2. Installing sensors, actuators, and controllers.
  3. Laying cable networks and setting up communications.
  4. Integrating new equipment with existing systems.
  5. Configuring software and user interfaces.
  6. Conducting comprehensive system tests.