The comprehensive production automation service includes:
- Analysis of existing production processes and development of an optimal automation strategy.
- Design and implementation of automated process control systems (APCS).
- Integration of various subsystems into a unified management network.
- Implementation of quality monitoring and control systems.
- Optimization of energy consumption and resource use.
- Implementation of safety and emergency response systems.
Key service advantages:
- Individual approach to each project, considering the specifics of production.
- Use of advanced technologies and equipment from leading global manufacturers.
- Possibility of phased automation implementation with minimal impact on current production.
- Personnel training and continuous technical support.
Usage
Comprehensive automation is applied at all stages of oil and gas production:
- In oil and gas exploration and extraction processes.
- At hydrocarbon transportation and storage facilities.
- In oil refineries and gas processing plants.
- In distribution and sales systems for petroleum products and gas.
Main functions:
- Automatic control of technological processes.
- Collection and analysis of equipment operation data.
- Optimization of production operation modes.
- Prediction and prevention of emergency situations.
- Ensuring production compliance with environmental standards.
Equipment Production
Both standard equipment from leading manufacturers and custom-developed solutions are used to implement comprehensive automation projects. Production of specialized equipment includes:
- Design and development of automation schemes.
- Manufacturing of control and monitoring cabinets.
- Programming of industrial controllers and operator interfaces.
- Equipment testing and debugging.
Production timelines depend on project complexity and can range from 1 to 6 months. Modern design methods (CAD/CAM systems), surface mount technology for electronic components, and automated testing are used in production.
Installation and Maintenance
The process of installing and setting up automation systems includes:
- Preparing the site for equipment installation.
- Installing sensors, actuators, and controllers.
- Laying cable networks and setting up communications.
- Integrating new equipment with existing systems.
- Configuring software and user interfaces.
- Conducting comprehensive system tests.