Construction of separate reduction lines

The construction of individual pressure reduction stations is a comprehensive service focused on developing effective systems for stabilizing gas pressure within distribution networks. This service encompasses the entire project lifecycle, from design to commissioning, providing clients with a robust solution for gas pressure control and regulation. The implementation of these stations enhances gas supply safety, optimizes gas distribution system operations, and ensures a consistent gas supply to end-users

Construction of separate reduction lines

Service and installation

The service for construction of separate reduction lines includes:

  1. Design: Development of complete project documentation covering the technological part, general construction works, power supply, and automation. This ensures optimal integration of all system components.
  2. Equipment manufacturing: Production of high-quality shut-off valves, pressure regulators, filters, and other specialized equipment.
  3. Equipment delivery: Organization of logistics and delivery of all necessary equipment to the construction site.
  4. Installation works: Professional installation of all components of the reduction line, including shut-off valves, pressure regulators, filters, process pipelines, and cable lines.
  5. Commissioning works: Conducting comprehensive testing and adjustment of all systems to ensure their optimal operation.
  6. Putting into operation: The final stage, which includes the official commissioning of the reduction line.

Key advantages:

  • Individual approach to design, considering the specifics of the gas distribution network.
  • Use of modern equipment that ensures high accuracy of pressure regulation.
  • Possibility of automating the reduction process to increase operational efficiency.
  • Ensuring a high level of safety in the operation of the gas distribution system.

Usage

Reduction lines are used in the gas industry for:

  • Reducing and stabilizing gas pressure in urban and industrial gas distribution networks.
  • Providing the required gas pressure for different groups of consumers.
  • Protecting gas equipment from pressure fluctuations.
  • Optimizing the operation of gas transportation systems.

Main functions:

  • Reducing high gas pressure to a specified level.
  • Maintaining stable gas pressure regardless of changes in consumption.
  • Filtering gas from mechanical impurities.
  • Automatic gas shut-off in emergency situations.

Equipment Production

Production of equipment for reduction lines is a high-tech process that includes:

  • Designing components using CAD/CAM systems.
  • Manufacturing of body parts using precision casting and machining.
  • Production of membranes and seals using modern polymer materials.
  • Assembly and testing of finished products on specialized stands.

Production times depend on the complexity and volume of the order, but usually range from 1 to 3 months. The production uses computer modeling methods, automated quality control, and testing in conditions that simulate real operation.

Installation and Maintenance

The process of installing and setting up reduction lines includes:

  1. Preparation of the site and foundation.
  2. Installation of main equipment (regulators, filters, shut-off valves).
  3. Installation of pipelines and connections.
  4. Installation of control and automation systems.
  5. Conducting pneumatic leak tests.
  6. Adjustment of pressure regulators and safety systems.